After PCR program completion, plates or tubes are found melted or stuck to the thermal cycler block, making removal difficult and potentially damaging samples. Plastic shows signs of thermal degradation.
Common Causes
1Suboptimal polypropylene quality unable to withstand thermal cycling temperatures
2Rapid heating and cooling cycles in fast PCR protocols exceeding plastic thermal tolerance
3Defective production lot with compromised material specifications
Solutions
1Ensure PCR tubes/plate wells are made of high-grade molecular biology-grade virgin polypropylene
2Try different production lot and contact manufacturer if issue persists for batch investigation
3Use plate removal tool to carefully extract stuck vessels without sample damage; verify plastic specifications match fast PCR requirements